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Minimizing the Negative Effects of Coolant Channels on the Torsional and Torsional-Axial Stiffness of Drills
Coolant channels allow internal coolant delivery to the cutting region and significantly improve drilling, but these channels also reduce the torsional and torsional-axial stiffness of the drills. Such a reduction in stiffness can degrade the quality of the drilled holes. The evacuation of cutting chips and the delivery of the cutting fluid put strict geometrical restrictions on the cross-section design of the drill. This necessitates careful selection and optimization of features such as the geometry of the coolant channels. This paper presents a new method that uses Prandtl's stress function to predict the torsional and torsional-axial stiffness values. Using this method drills with one central channel are compared to those with two eccentric coolant channels, which shows that with the same cross-section area, the reduction of axial and torsional-axial stiffness is notably smaller for the design with two eccentric channels compared to a single central channel. The stress function method is further used to select the appropriate location of the eccentric coolant channels to minimize the loss of torsional and torsional-axial stiffness. These results are verified by comparison to the results of three-dimensional finite element analyses. ; This research was funded by “Stiftelsen för Kunskaps- och Kompetensutveckling” and Sandvik Coromant. Further support from the Research School of Simulation and Control of Materialaffecting Processes (SiCoMaP) at University West, Sweden is greatly appreciated.
Minimizing the Negative Effects of Coolant Channels on the Torsional and Torsional-Axial Stiffness of Drills
Coolant channels allow internal coolant delivery to the cutting region and significantly improve drilling, but these channels also reduce the torsional and torsional-axial stiffness of the drills. Such a reduction in stiffness can degrade the quality of the drilled holes. The evacuation of cutting chips and the delivery of the cutting fluid put strict geometrical restrictions on the cross-section design of the drill. This necessitates careful selection and optimization of features such as the geometry of the coolant channels. This paper presents a new method that uses Prandtl's stress function to predict the torsional and torsional-axial stiffness values. Using this method drills with one central channel are compared to those with two eccentric coolant channels, which shows that with the same cross-section area, the reduction of axial and torsional-axial stiffness is notably smaller for the design with two eccentric channels compared to a single central channel. The stress function method is further used to select the appropriate location of the eccentric coolant channels to minimize the loss of torsional and torsional-axial stiffness. These results are verified by comparison to the results of three-dimensional finite element analyses. ; This research was funded by “Stiftelsen för Kunskaps- och Kompetensutveckling” and Sandvik Coromant. Further support from the Research School of Simulation and Control of Materialaffecting Processes (SiCoMaP) at University West, Sweden is greatly appreciated.
Minimizing the Negative Effects of Coolant Channels on the Torsional and Torsional-Axial Stiffness of Drills
Parsian, Amir (Autor:in) / Eynian, Mahdi (Autor:in) / Magnevall, Martin (Autor:in) / Beno, Tomas (Autor:in)
01.01.2021
ISI:000701398500001
Aufsatz (Zeitschrift)
Elektronische Ressource
Englisch
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