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Welded ball net rack splicing and building process
The invention relates to the technical field of welded ball net racks, in particular to a welded ball net rack splicing and building process. The method comprises the following steps: a, operation preparation: preparing a heating furnace, a welding ball press, a tool and clamp equipment, and setting welding equipment parameters; a welding ball semicircular jig frame is manufactured and installed, welding equipment is debugged, and welding materials are prepared; b, welding ball machining and inspection, wherein the blanking size of a ball material is controlled, and the heating temperature is controlled within the range of 1000-1100 DEG C; welding balls are pressed in the semicircular jig frames, and it is ensured that the diameter tolerance of the welding balls is within +/-2 mm. By optimizing the splicing process and the design of the positioning mould, splicing of the welding ball and the rod piece is more accurate, the welding quality problem caused by splicing errors is reduced, the splicing and welding method is easy and convenient to operate and easy to implement, the construction efficiency can be remarkably improved, and the construction cost can be reduced. Meanwhile, the optimized process also reduces the possibility of reworking and repairing, and further shortens the construction period.
本发明涉及焊接球网架技术领域,尤其涉及一种焊接球网架拼装建造工艺。本发明包括以下步骤:a.作业准备:准备加热炉、焊接球压床、工具和夹具设备,并设定焊接设备参数;制备并安装焊接球半圆胎架,调试焊接设备,准备焊接材料;b.焊接球加工及检验:控制球材下料尺寸,加热温度控制在1000~1100℃范围内;在半圆胎架内压制焊接球,确保焊接球直径公差在±2mm以内。本发明通过优化拼装工艺和定位胎具的设计,使焊接球和杆件的拼装更加精确,减少了因拼装误差导致的焊接质量问题,且拼装与焊接方法操作简便、易于实施,可以显著提高施工效率,降低施工成本。同时,优化后的工艺也减少了返工和修复的可能性,进一步缩短了工期。
Welded ball net rack splicing and building process
The invention relates to the technical field of welded ball net racks, in particular to a welded ball net rack splicing and building process. The method comprises the following steps: a, operation preparation: preparing a heating furnace, a welding ball press, a tool and clamp equipment, and setting welding equipment parameters; a welding ball semicircular jig frame is manufactured and installed, welding equipment is debugged, and welding materials are prepared; b, welding ball machining and inspection, wherein the blanking size of a ball material is controlled, and the heating temperature is controlled within the range of 1000-1100 DEG C; welding balls are pressed in the semicircular jig frames, and it is ensured that the diameter tolerance of the welding balls is within +/-2 mm. By optimizing the splicing process and the design of the positioning mould, splicing of the welding ball and the rod piece is more accurate, the welding quality problem caused by splicing errors is reduced, the splicing and welding method is easy and convenient to operate and easy to implement, the construction efficiency can be remarkably improved, and the construction cost can be reduced. Meanwhile, the optimized process also reduces the possibility of reworking and repairing, and further shortens the construction period.
本发明涉及焊接球网架技术领域,尤其涉及一种焊接球网架拼装建造工艺。本发明包括以下步骤:a.作业准备:准备加热炉、焊接球压床、工具和夹具设备,并设定焊接设备参数;制备并安装焊接球半圆胎架,调试焊接设备,准备焊接材料;b.焊接球加工及检验:控制球材下料尺寸,加热温度控制在1000~1100℃范围内;在半圆胎架内压制焊接球,确保焊接球直径公差在±2mm以内。本发明通过优化拼装工艺和定位胎具的设计,使焊接球和杆件的拼装更加精确,减少了因拼装误差导致的焊接质量问题,且拼装与焊接方法操作简便、易于实施,可以显著提高施工效率,降低施工成本。同时,优化后的工艺也减少了返工和修复的可能性,进一步缩短了工期。
Welded ball net rack splicing and building process
一种焊接球网架拼装建造工艺
SUN SHAOWEI (Autor:in) / ZHANG SHUYUAN (Autor:in) / YANG XIAOMING (Autor:in) / ZHANG XIUZHI (Autor:in) / FAN JUNFENG (Autor:in) / LIANG BOTAO (Autor:in) / GENG YIRAN (Autor:in) / ZOU HAITAO (Autor:in) / HAN YI (Autor:in) / WANG PAN (Autor:in)
01.10.2024
Patent
Elektronische Ressource
Chinesisch
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