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METHOD OF PREPARING GYPSUM WALLBOARD FROM HIGH SALT GYPSUM, AND RELATED PRODUCT
Disclosed are a composite gypsum board and a method of preparing composite gypsum board. The board contains set gypsum layers sandwiched between two cover sheets. The set gypsum layers are formed from at least stucco and water. The set gypsum layers include a board core and one or more skim coat layers. The set gypsum core makes up a substantial thickness (e.g., at least about 90%, at least about 92%, at least about 95%, or at least about 97%) of the total thickness of all the gypsum layers. A first skim coat layer is included on one side of the core, facing a first (face) cover sheet. A second skim coat layer is included on the other side of the core, facing a second (back) cover sheet. At least the second skim layer is formed from a slurry that contains starch. The stucco material generally includes a high salt impurity content, for example, when the stucco is calcined from certain sources of low-quality synthetic gypsum. For example, in some embodiments, the salts are chloride salts, e.g., sodium chloride (NaCl), potassium chloride (KCl), magnesium chloride (MgCl2), and/or calcium chloride (CaCl2).
METHOD OF PREPARING GYPSUM WALLBOARD FROM HIGH SALT GYPSUM, AND RELATED PRODUCT
Disclosed are a composite gypsum board and a method of preparing composite gypsum board. The board contains set gypsum layers sandwiched between two cover sheets. The set gypsum layers are formed from at least stucco and water. The set gypsum layers include a board core and one or more skim coat layers. The set gypsum core makes up a substantial thickness (e.g., at least about 90%, at least about 92%, at least about 95%, or at least about 97%) of the total thickness of all the gypsum layers. A first skim coat layer is included on one side of the core, facing a first (face) cover sheet. A second skim coat layer is included on the other side of the core, facing a second (back) cover sheet. At least the second skim layer is formed from a slurry that contains starch. The stucco material generally includes a high salt impurity content, for example, when the stucco is calcined from certain sources of low-quality synthetic gypsum. For example, in some embodiments, the salts are chloride salts, e.g., sodium chloride (NaCl), potassium chloride (KCl), magnesium chloride (MgCl2), and/or calcium chloride (CaCl2).
METHOD OF PREPARING GYPSUM WALLBOARD FROM HIGH SALT GYPSUM, AND RELATED PRODUCT
VERFAHREN ZUR HERSTELLUNG VON GIPSWANDBAUPLATTEN AUS GIPS MIT HOHEM SALZGEHALT UND ENTSPRECHENDES PRODUKT
PROCÉDÉ DE PRÉPARATION D'UN PANNEAU DE PLÂTRE À PARTIR DE GYPSE À TENEUR ÉLEVÉE EN SEL ET PRODUIT ASSOCIÉ
LI QINGHUA (Autor:in) / HEMPHILL MARK K (Autor:in)
14.09.2022
Patent
Elektronische Ressource
Englisch
Method of preparing gypsum wallboard from high salt gypsum, and related product
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|METHOD OF PREPARING GYPSUM WALLBOARD FROM HIGH SALT GYPSUM AND RELATED PRODUCT
Europäisches Patentamt | 2021
|Method of preparing gypsum wallboard from high salt gypsum, and related product
Europäisches Patentamt | 2022
|METHOD OF PREPARING GYPSUM WALLBOARD FROM HIGH SALT GYPSUM, AND RELATED PRODUCT
Europäisches Patentamt | 2021
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