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METHOD FOR PRODUCING HOLLOW GRANULES FROM INORGANIC RAW MATERIAL AND DEVICE FOR IMPLEMENTING SAME
The invention relates to the field of production of light-weight hollow granules from a powdered mineral or synthetic raw material for use in the manufacturing of composite polymer products, lightweight construction materials, thermal insulation of pipelines, frostresistant plasters, and other kinds of building materials.The invention relates to the field of production of light-weight hollow granules from a powdered mineral or synthetic raw material for use in the manufacturing of composite and thermal insulating articles. A method for producing hollow granules comprises feeding a powdered mineral raw material into a vertical furnace which consists of a furnace shell (1), in the cavity of which an active zone is arranged, said zone being flared towards the bottom and formed from hollow elements (2), preferably cylinders, which are mounted coaxially on each other with a clearance (8) between them and the shell. Between the adjacent hollow elements (2) there are gaps (3) formed between the outer wall of the upper hollow element and the inner wall of the lower hollow element. The active zone is provided with autonomous heating elements (7) which are electrically connected to a control system. Air is supplied by means of a fan (6) into a powder dispenser (4) where said air is mixed with a mineral powder to be fed into the furnace, and into the clearance zone (8) via which the air stream is blown into the gaps (3). The air intended to be supplied into the powder dispenser (4) and the clearance (8) is preheated in an air heater (9). A stream of hollow granules exiting the active zone is cooled in a collector (10) arranged in the shell (1) and connected to a cyclone 12 via a mixer 11.The technical result is the possibility of expanding inorganic particles to a size of 1-250 µm including extremely small particles (smaller than 50-75 µm); preventing the said particles from sticking to the furnace walls, obtaining the hollow lightweight granules with intact walls, bulk density up to 500 kg/m3, compression strength from 0.1 to 40 MPa, and with granule sizes from 1 to 500 µm.The technical result is the possibility of expanding particles to a size of 1-250 µm and of preventing said particles from sticking to the furnace walls.
METHOD FOR PRODUCING HOLLOW GRANULES FROM INORGANIC RAW MATERIAL AND DEVICE FOR IMPLEMENTING SAME
The invention relates to the field of production of light-weight hollow granules from a powdered mineral or synthetic raw material for use in the manufacturing of composite polymer products, lightweight construction materials, thermal insulation of pipelines, frostresistant plasters, and other kinds of building materials.The invention relates to the field of production of light-weight hollow granules from a powdered mineral or synthetic raw material for use in the manufacturing of composite and thermal insulating articles. A method for producing hollow granules comprises feeding a powdered mineral raw material into a vertical furnace which consists of a furnace shell (1), in the cavity of which an active zone is arranged, said zone being flared towards the bottom and formed from hollow elements (2), preferably cylinders, which are mounted coaxially on each other with a clearance (8) between them and the shell. Between the adjacent hollow elements (2) there are gaps (3) formed between the outer wall of the upper hollow element and the inner wall of the lower hollow element. The active zone is provided with autonomous heating elements (7) which are electrically connected to a control system. Air is supplied by means of a fan (6) into a powder dispenser (4) where said air is mixed with a mineral powder to be fed into the furnace, and into the clearance zone (8) via which the air stream is blown into the gaps (3). The air intended to be supplied into the powder dispenser (4) and the clearance (8) is preheated in an air heater (9). A stream of hollow granules exiting the active zone is cooled in a collector (10) arranged in the shell (1) and connected to a cyclone 12 via a mixer 11.The technical result is the possibility of expanding inorganic particles to a size of 1-250 µm including extremely small particles (smaller than 50-75 µm); preventing the said particles from sticking to the furnace walls, obtaining the hollow lightweight granules with intact walls, bulk density up to 500 kg/m3, compression strength from 0.1 to 40 MPa, and with granule sizes from 1 to 500 µm.The technical result is the possibility of expanding particles to a size of 1-250 µm and of preventing said particles from sticking to the furnace walls.
METHOD FOR PRODUCING HOLLOW GRANULES FROM INORGANIC RAW MATERIAL AND DEVICE FOR IMPLEMENTING SAME
VERFAHREN ZUR HERSTELLUNG VON HOHLGRANULATEN AUS ANORGANISCHEM ROHMATERIAL UND VORRICHTUNG ZUR DURCHFÜHRUNG DES VERFAHRENS
PROCÉDÉ DE PRODUCTION DE GRANULÉS CREUX EN MATIÈRE PREMIÈRE MINÉRALE ET DISPOSITIF DE MISE EN OEUVRE
TSYPKIN EVGENIJ BORISOVICH (author) / TITOV ANATOLIJ GENNADEVICH (author)
2022-12-21
Patent
Electronic Resource
English
IPC:
C04B
Kalk
,
LIME
/
C03B
Herstellung oder Formgebung von Glas, Mineral- oder Schlackenwolle
,
MANUFACTURE OR SHAPING OF GLASS, OR OF MINERAL OR SLAG WOOL
/
F27B
Industrieöfen, Schachtöfen, Brennöfen, Retorten allgemein
,
FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL
/
F27D
Einzelheiten oder Zubehör für Industrieöfen, Schachtöfen, Brennöfen oder Retorten, soweit sie nicht auf eine Ofenart eingeschränkt sind
,
DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
METHOD FOR PRODUCING HOLLOW GRANULES FROM INORGANIC RAW MATERIAL AND DEVICE FOR IMPLEMENTING SAME
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