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CONTINUOUS ADDITIVE MANUFACTURING METHOD FOR MAKING CERAMIC ARTICLES, AND CERAMIC ARTICLES
The present disclosure provides a method of making a ceramic article. The method includes (a) obtaining a photopolymerizable slurry or sol including a plurality of ceramic particles distributed in the photopolymerizable slurry or sol and (b) selectively polymerizing the photopolymerizable slurry or sol using actinic radiation and continuous movement of a build substrate through the photopolymerizable slurry or sol to form a gelled article. The method also includes (c) extracting solvent from the gelled article to form an aerogel article or a xerogel article; (d) heat treating the aerogel article or the xerogel article to form a porous ceramic article; and (e) sintering the porous ceramic article to form a sintered ceramic article. The sintered ceramic article exhibits a particular density. Further, additive manufactured ceramic articles are provided that exhibit a particular density, opacity, or both. Preferably, all cross-sectional portions of an interior of the ceramic article having selected dimensions are free of a frequency analysis signal maxima larger than a background signal.
CONTINUOUS ADDITIVE MANUFACTURING METHOD FOR MAKING CERAMIC ARTICLES, AND CERAMIC ARTICLES
The present disclosure provides a method of making a ceramic article. The method includes (a) obtaining a photopolymerizable slurry or sol including a plurality of ceramic particles distributed in the photopolymerizable slurry or sol and (b) selectively polymerizing the photopolymerizable slurry or sol using actinic radiation and continuous movement of a build substrate through the photopolymerizable slurry or sol to form a gelled article. The method also includes (c) extracting solvent from the gelled article to form an aerogel article or a xerogel article; (d) heat treating the aerogel article or the xerogel article to form a porous ceramic article; and (e) sintering the porous ceramic article to form a sintered ceramic article. The sintered ceramic article exhibits a particular density. Further, additive manufactured ceramic articles are provided that exhibit a particular density, opacity, or both. Preferably, all cross-sectional portions of an interior of the ceramic article having selected dimensions are free of a frequency analysis signal maxima larger than a background signal.
CONTINUOUS ADDITIVE MANUFACTURING METHOD FOR MAKING CERAMIC ARTICLES, AND CERAMIC ARTICLES
KONTINUIERLICHES VERFAHREN ZUR GENERATIVEN FERTIGUNG VON KERAMISCHEN GEGENSTÄNDEN UND KERAMISCHE GEGENSTÄNDE
PROCÉDÉ DE FABRICATION ADDITIVE CONTINUE POUR LA FABRICATION D'ARTICLES EN CÉRAMIQUE ET ARTICLES EN CÉRAMIQUE
SHAH AMY T (author) / HANSEN JAMES D (author) / STEGALL DAVID B (author) / HUFFMAN ALEXANDER J (author) / HUGHES GARETH A (author) / LACKEY MELISSA A (author) / HUMPAL KATHLEEN M (author) / GELDMACHER ANDREAS M (author) / KELLER KRISTEN F (author)
2022-06-15
Patent
Electronic Resource
English
IPC:
C04B
Kalk
,
LIME
/
B28B
Formgeben von Ton oder anderen keramischen Stoffzusammensetzungen, Schlacke oder von Mischungen, die zementartiges Material enthalten, z.B. Putzmörtel
,
SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS, SLAG OR MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
/
B29C
Formen oder Verbinden von Kunststoffen
,
SHAPING OR JOINING OF PLASTICS
CONTINUOUS ADDITIVE MANUFACTURING METHOD FOR MAKING CERAMIC ARTICLES, AND CERAMIC ARTICLES
European Patent Office | 2021
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