A platform for research: civil engineering, architecture and urbanism
Concrete Section Repair And Reinforcement Method Using Polymer Mortar
The present invention relates to a concrete cross-section repair and reinforcement method using polymer mortar, and, more specifically, to a concrete cross-section repair and reinforcement method using polymer mortar, wherein the polymer mortar includes a mixture of 37 wt% to 44 wt% of Portland cement, 3 wt% to 5 wt% of calcium sulfoaluminate, 49 wt% to 56 wt% of silica sand, 0.3 wt% to 0.5 wt% of naphthalenesulfonic acid, 0.1 wt% to 0.3 wt% of polyvinyl alcohol fiber, 0.7 wt% to 1 wt% of vinyl acetate ethylene polymer, and 0.3 wt% to 0.5 wt% of methyl cellulose, and the concrete cross-section repair and reinforcement method using the polymer mortar comprises: (a) a chipping and cleaning step (S11) in which a damaged portion of a deteriorated concrete structure is chipped and cleaned with high-pressure water to remove foreign substances; (b) a concrete reinforcement agent application step (S12) in which a concrete reinforcement agent is uniformly applied onto the surface of the damaged portion from which the foreign substances have been removed, to fill surface cracks and strengthen the surface; (c) a filling step (S13) in which a cross-section is restored by filling the surface, onto which the concrete reinforcement agent is applied, by applying the polymer mortar by using a hand plastering method; and (d) a surface finishing material application step (S14) of finishing by applying a surface finishing material onto the surface of the cross-section filled with the polymer mortar. According to the present invention, by dramatically reducing the amount of polymer used, material costs are reduced, thereby reducing overall production costs.
본 발명은 폴리머 모르타르를 이용한 콘크리트 단면 보수 보강 공법에 관한 것으로서, 보다 상세하게는 폴리머 모르타르는 포틀랜드 시멘트 37 ~ 44 중량%, 칼슘설포알루미네이트 3 ~ 5 중량%, 실리카 샌드 49 ~ 56 중량%, 나프탈렌설폰산 0.3 ~ 0.5 중량%, 폴리비닐알코올 화이버 0.1 ~ 0.3 중량%, 비닐 아세테이트 에틸렌 폴리머 0.7 ~ 1 중량%, 메틸 셀룰로오스 0.3 ~ 0.5 중량%로 혼합되어 구성되며, 이를 이용한 콘크리트 단면 보수 보강공법은 (a) 열화된 콘크리트 구조물 손상부를 치핑하고 고압수로 세척하여 이물질을 제거하는 치핑 및 세척 단계(S11); (b) 이물질 제거된 손상부 표면에 구체강화제를 균일하게 도포하여 표면 균열을 메우고 강화하는 구체강화제 도포단계(S12); (c) 상기 구체강화제 도포면에 폴리머 모르타르를 손미장등으로 도포하는 방식으로 충전하여 단면을 복구하는 충전단계(S13); 및 (d) 상기 폴리머 모르타르가 충전된 단면의 표면에 표면마감재를 도포하여 마무리하는 표면마감재 도포단계(S14);로 구성됨을 특징으로 하는 폴리머 모르타르를 이용한 콘크리트 단면 보수 보강 공법에 관한 것이다.
Concrete Section Repair And Reinforcement Method Using Polymer Mortar
The present invention relates to a concrete cross-section repair and reinforcement method using polymer mortar, and, more specifically, to a concrete cross-section repair and reinforcement method using polymer mortar, wherein the polymer mortar includes a mixture of 37 wt% to 44 wt% of Portland cement, 3 wt% to 5 wt% of calcium sulfoaluminate, 49 wt% to 56 wt% of silica sand, 0.3 wt% to 0.5 wt% of naphthalenesulfonic acid, 0.1 wt% to 0.3 wt% of polyvinyl alcohol fiber, 0.7 wt% to 1 wt% of vinyl acetate ethylene polymer, and 0.3 wt% to 0.5 wt% of methyl cellulose, and the concrete cross-section repair and reinforcement method using the polymer mortar comprises: (a) a chipping and cleaning step (S11) in which a damaged portion of a deteriorated concrete structure is chipped and cleaned with high-pressure water to remove foreign substances; (b) a concrete reinforcement agent application step (S12) in which a concrete reinforcement agent is uniformly applied onto the surface of the damaged portion from which the foreign substances have been removed, to fill surface cracks and strengthen the surface; (c) a filling step (S13) in which a cross-section is restored by filling the surface, onto which the concrete reinforcement agent is applied, by applying the polymer mortar by using a hand plastering method; and (d) a surface finishing material application step (S14) of finishing by applying a surface finishing material onto the surface of the cross-section filled with the polymer mortar. According to the present invention, by dramatically reducing the amount of polymer used, material costs are reduced, thereby reducing overall production costs.
본 발명은 폴리머 모르타르를 이용한 콘크리트 단면 보수 보강 공법에 관한 것으로서, 보다 상세하게는 폴리머 모르타르는 포틀랜드 시멘트 37 ~ 44 중량%, 칼슘설포알루미네이트 3 ~ 5 중량%, 실리카 샌드 49 ~ 56 중량%, 나프탈렌설폰산 0.3 ~ 0.5 중량%, 폴리비닐알코올 화이버 0.1 ~ 0.3 중량%, 비닐 아세테이트 에틸렌 폴리머 0.7 ~ 1 중량%, 메틸 셀룰로오스 0.3 ~ 0.5 중량%로 혼합되어 구성되며, 이를 이용한 콘크리트 단면 보수 보강공법은 (a) 열화된 콘크리트 구조물 손상부를 치핑하고 고압수로 세척하여 이물질을 제거하는 치핑 및 세척 단계(S11); (b) 이물질 제거된 손상부 표면에 구체강화제를 균일하게 도포하여 표면 균열을 메우고 강화하는 구체강화제 도포단계(S12); (c) 상기 구체강화제 도포면에 폴리머 모르타르를 손미장등으로 도포하는 방식으로 충전하여 단면을 복구하는 충전단계(S13); 및 (d) 상기 폴리머 모르타르가 충전된 단면의 표면에 표면마감재를 도포하여 마무리하는 표면마감재 도포단계(S14);로 구성됨을 특징으로 하는 폴리머 모르타르를 이용한 콘크리트 단면 보수 보강 공법에 관한 것이다.
Concrete Section Repair And Reinforcement Method Using Polymer Mortar
폴리머 모르타르를 이용한 콘크리트 단면 보수 보강 공법
GO JAE HYUNG (author)
2023-04-26
Patent
Electronic Resource
Korean
European Patent Office | 2023
|Polymer mortar composition for concrete repair and reinforcement
European Patent Office | 2023
|European Patent Office | 2020
|Repair-reinforcement mortar of concrete structure and repair-reinforcement method using thereof
European Patent Office | 2020
|European Patent Office | 2015
|