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Cordierite porous ceramic honeycomb articles with delayed microcrack evolution
A porous ceramic honeycomb article includes a primary cordierite phase and an intercrystalline glass phase. In an as-fired condition, the porous ceramic honeycomb article exhibits microcrack parameter Nb3≦0.06 and an as-fired E500° C./E25° C. ratio ≦0.99. The article exhibits a coated microcrack parameter Nb3≦0.14 and a coated E500° C./E25° C. ratio ≦1.06 after the porous ceramic honeycomb article has been washcoated and calcined at a temperature of 550° C. After the article is exposed to a thermal treatment at a temperature ≧800° C. following washcoating and calcining, at least a first portion of the porous ceramic honeycomb article has a first treated microcrack parameter Nb3≧0.18, and a first treated mean coefficient of thermal expansion of not more than 12×10−7/° C. over a temperature range of 25° C. to 800° C. Methods of forming the porous ceramic honeycomb article are also disclosed.
Cordierite porous ceramic honeycomb articles with delayed microcrack evolution
A porous ceramic honeycomb article includes a primary cordierite phase and an intercrystalline glass phase. In an as-fired condition, the porous ceramic honeycomb article exhibits microcrack parameter Nb3≦0.06 and an as-fired E500° C./E25° C. ratio ≦0.99. The article exhibits a coated microcrack parameter Nb3≦0.14 and a coated E500° C./E25° C. ratio ≦1.06 after the porous ceramic honeycomb article has been washcoated and calcined at a temperature of 550° C. After the article is exposed to a thermal treatment at a temperature ≧800° C. following washcoating and calcining, at least a first portion of the porous ceramic honeycomb article has a first treated microcrack parameter Nb3≧0.18, and a first treated mean coefficient of thermal expansion of not more than 12×10−7/° C. over a temperature range of 25° C. to 800° C. Methods of forming the porous ceramic honeycomb article are also disclosed.
Cordierite porous ceramic honeycomb articles with delayed microcrack evolution
BEALL DOUGLAS MUNROE (author) / MERKEL GREGORY ALBERT (author) / MURTAGH MARTIN JOSEPH (author)
2016-08-09
Patent
Electronic Resource
English
CORDIERITE POROUS CERAMIC HONEYCOMB ARTICLES WITH DELAYED MICROCRACK EVOLUTION
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