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Method of manufacturing a molded door skin from a flat wood composite, door skin produced therefrom, and door manufactured therewith
A method of manufacturing a hollow core door is disclosed, as well as a corresponding hollow core door. The method includes the steps of providing a solid flat door skin, moisturizing the flat skin, applying a conditioning resin thereto, pre-heating the flat door skin, and thereafter pressing the flat door skin between a pair of heated platens in a press in order to reform the flat skin into a molded skin including a plurality of panels defined therein. The press continuously closes in order to reform the flat skin into the molded skin, with the rate of press closure being a function of the determined hardness of the flat skin to be reformed. The resulting door skins have an improved bond strength, and are efficiently manufactured.
Method of manufacturing a molded door skin from a flat wood composite, door skin produced therefrom, and door manufactured therewith
A method of manufacturing a hollow core door is disclosed, as well as a corresponding hollow core door. The method includes the steps of providing a solid flat door skin, moisturizing the flat skin, applying a conditioning resin thereto, pre-heating the flat door skin, and thereafter pressing the flat door skin between a pair of heated platens in a press in order to reform the flat skin into a molded skin including a plurality of panels defined therein. The press continuously closes in order to reform the flat skin into the molded skin, with the rate of press closure being a function of the determined hardness of the flat skin to be reformed. The resulting door skins have an improved bond strength, and are efficiently manufactured.
Method of manufacturing a molded door skin from a flat wood composite, door skin produced therefrom, and door manufactured therewith
MOYES HARTLEY (author)
2016-10-11
Patent
Electronic Resource
English
IPC:
B27N
Herstellung von Gegenständen im Trockenverfahren, mit oder ohne Zusatz von organischem Bindemittel, aus Spänen oder Fasern, die aus Holz oder anderem lignocellulosehaltigem oder ähnlichem organischen Material bestehen
,
MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
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E04C
STRUCTURAL ELEMENTS
,
Bauelemente
/
B29C
Formen oder Verbinden von Kunststoffen
,
SHAPING OR JOINING OF PLASTICS
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B29K
Index-Schema für Formmassen oder Materialien für Verstärkungen, Füllstoffe oder vorgeformte Teile, z.B. Einlagen in Verbindung mit den Unterklassen B29B, B29C oder B29D
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INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
/
B29L
INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
,
Index-Schema für besondere Gegenstände in Verbindung mit Unterklasse B29C
/
E06B
Feste oder bewegliche Abschlüsse für Öffnungen in Bauwerken, Fahrzeugen, Zäunen oder ähnlichen Einfriedungen allgemein, z.B. Türen, Fenster, Läden, Tore
,
FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES, OR LIKE ENCLOSURES, IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
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