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Optimization of cutting force during turning of custom 450 steel using TiAlSiN coated WC tool inserts
https://orcid.org/http://orcid.org/0000-0003-3542-6530
Custom 450 steel exhibits superior machinability attributed to its optimized microstructure, promoting smoother material removal and decreased tool wear, alongside improved chip formation characteristics, thereby enhancing machining efficiency and minimizing downtime. Factors like machining parameters, tool strength, and composition of the workpiece plays a vital role in the quality of machining. The coating intends to improve the property of the tool insert, making it resilient and resists wear during the machining process. The effect of cutting force on the turning operation life of TiAlSiN Coated Tungsten Carbide tool inserts is studied. Coating of the tool insert is achieved using physical vapour deposition. The tool insert that is coated is exposed to turning operation and the factors like spindle velocity, cutting depth and material flow rate are considered. The results of the experiment are correlated through optimization to enhance the quality of machining. The experimental results are optimized exercising Particle Swarm Optimisation, Moth Flame Optimisation, Grey Wolf Optimisation, and Whale Optimisation algorithm for enhancing the machining quality and cutting force. It is observed that the cutting depth exhibited a greater effect on feed force than the tool feed. The feed force increased by 25% when the feed force increased from 50.00 to 200.00 mm/min while keeping the depth of cut at 0.8 mm. The thrust force increased by 20% when the thrust force increased from 50.00 to 200.00 mm/min while keeping the cutting depth of cut at 0.8 mm. The cutting force increased by 33% when the cutting force increased from 50.00 to 200.00 mm/min while keeping the depth of cut at 0.8 mm. The optimization values realized through Moth Flame Optimisation showed a strong association with the ANOVA.
Optimization of cutting force during turning of custom 450 steel using TiAlSiN coated WC tool inserts
https://orcid.org/http://orcid.org/0000-0003-3542-6530
Custom 450 steel exhibits superior machinability attributed to its optimized microstructure, promoting smoother material removal and decreased tool wear, alongside improved chip formation characteristics, thereby enhancing machining efficiency and minimizing downtime. Factors like machining parameters, tool strength, and composition of the workpiece plays a vital role in the quality of machining. The coating intends to improve the property of the tool insert, making it resilient and resists wear during the machining process. The effect of cutting force on the turning operation life of TiAlSiN Coated Tungsten Carbide tool inserts is studied. Coating of the tool insert is achieved using physical vapour deposition. The tool insert that is coated is exposed to turning operation and the factors like spindle velocity, cutting depth and material flow rate are considered. The results of the experiment are correlated through optimization to enhance the quality of machining. The experimental results are optimized exercising Particle Swarm Optimisation, Moth Flame Optimisation, Grey Wolf Optimisation, and Whale Optimisation algorithm for enhancing the machining quality and cutting force. It is observed that the cutting depth exhibited a greater effect on feed force than the tool feed. The feed force increased by 25% when the feed force increased from 50.00 to 200.00 mm/min while keeping the depth of cut at 0.8 mm. The thrust force increased by 20% when the thrust force increased from 50.00 to 200.00 mm/min while keeping the cutting depth of cut at 0.8 mm. The cutting force increased by 33% when the cutting force increased from 50.00 to 200.00 mm/min while keeping the depth of cut at 0.8 mm. The optimization values realized through Moth Flame Optimisation showed a strong association with the ANOVA.
Optimization of cutting force during turning of custom 450 steel using TiAlSiN coated WC tool inserts
https://orcid.org/http://orcid.org/0000-0003-3542-6530
Custom 450 steel exhibits superior machinability attributed to its optimized microstructure, promoting smoother material removal and decreased tool wear, alongside improved chip formation characteristics, thereby enhancing machining efficiency and minimizing downtime. Factors like machining parameters, tool strength, and composition of the workpiece plays a vital role in the quality of machining. The coating intends to improve the property of the tool insert, making it resilient and resists wear during the machining process. The effect of cutting force on the turning operation life of TiAlSiN Coated Tungsten Carbide tool inserts is studied. Coating of the tool insert is achieved using physical vapour deposition. The tool insert that is coated is exposed to turning operation and the factors like spindle velocity, cutting depth and material flow rate are considered. The results of the experiment are correlated through optimization to enhance the quality of machining. The experimental results are optimized exercising Particle Swarm Optimisation, Moth Flame Optimisation, Grey Wolf Optimisation, and Whale Optimisation algorithm for enhancing the machining quality and cutting force. It is observed that the cutting depth exhibited a greater effect on feed force than the tool feed. The feed force increased by 25% when the feed force increased from 50.00 to 200.00 mm/min while keeping the depth of cut at 0.8 mm. The thrust force increased by 20% when the thrust force increased from 50.00 to 200.00 mm/min while keeping the cutting depth of cut at 0.8 mm. The cutting force increased by 33% when the cutting force increased from 50.00 to 200.00 mm/min while keeping the depth of cut at 0.8 mm. The optimization values realized through Moth Flame Optimisation showed a strong association with the ANOVA.
Optimization of cutting force during turning of custom 450 steel using TiAlSiN coated WC tool inserts
Int J Interact Des Manuf
Muniyappan, Karthick (author) / Guttula, Ramakrishna (author) / M, Siva Kumar (author) / Dhapekar, Nishikant Kishor (author) / N, Lenin (author) / J., Senthilkumar (author) / Singh, Ramanpreet (author) / Pathak, Vimal Kumar (author)
2025-04-01
18 pages
Article (Journal)
Electronic Resource
English
Turning operation , TiAlSiN coated tungsten carbide tool inserts , ANOVA , Multi-criteria decision-making approach Engineering , Engineering, general , Engineering Design , Mechanical Engineering , Computer-Aided Engineering (CAD, CAE) and Design , Electronics and Microelectronics, Instrumentation , Industrial Design
Tool Wear Behavior in Turning Inconel 718 with Coated Inserts
| British Library Online Contents | 2012