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Force Modelling in Orthogonal Cutting Considering Flank Wear Effect
Abstract In the present work, an attempt has been made to provide a predictive cutting force model during orthogonal cutting by combining two different force models, that is, a force model for a perfectly sharp tool plus considering the effect of edge radius and a force model for a worn tool. The first force model is for a perfectly sharp tool that is based on Oxley’s predictive machining theory for orthogonal cutting as the Oxley’s model is for perfectly sharp tool, the effect of cutting edge radius (hone radius) is added and improve model is presented. The second force model is based on worn tool (flank wear) that was proposed by Waldorf. Further, the developed combined force model is also used to predict flank wear width using inverse approach. The performance of the developed combined total force model is compared with the previously published results for AISI 1045 and AISI 4142 materials and found reasonably good agreement.
Force Modelling in Orthogonal Cutting Considering Flank Wear Effect
Abstract In the present work, an attempt has been made to provide a predictive cutting force model during orthogonal cutting by combining two different force models, that is, a force model for a perfectly sharp tool plus considering the effect of edge radius and a force model for a worn tool. The first force model is for a perfectly sharp tool that is based on Oxley’s predictive machining theory for orthogonal cutting as the Oxley’s model is for perfectly sharp tool, the effect of cutting edge radius (hone radius) is added and improve model is presented. The second force model is based on worn tool (flank wear) that was proposed by Waldorf. Further, the developed combined force model is also used to predict flank wear width using inverse approach. The performance of the developed combined total force model is compared with the previously published results for AISI 1045 and AISI 4142 materials and found reasonably good agreement.
Force Modelling in Orthogonal Cutting Considering Flank Wear Effect
Rathod, Kanti Bhikhubhai (author) / Lalwani, Devdas I. (author)
Journal of The Institution of Engineers (India): Series C ; 99 ; 673-679
2017-05-12
7 pages
Article (Journal)
Electronic Resource
English
Force Modelling in Orthogonal Cutting Considering Flank Wear Effect
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