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Grain-scale analysis of proppant crushing and embedment using calibrated discrete element models
https://orcid.org/http://orcid.org/0000-0003-0094-7141
Proppant crushing and embedment in hydraulically-induced fractures is a major drawback to the recovery of unconventional oil/gas and geothermal energy production. This study provides a grain-scale analysis of the fracture evolution mechanisms of proppant crushing, rock fracture damage during proppant embedment, the influence of realistic reservoir/fracture fluid on proppant embedment, and the behaviour of proppant packs subjected to in-situ stresses using a discrete element modelling (DEM) approach. The results of this study reveal that the selection of an appropriate proppant type based on the nature of the reservoir formation plays a vital part in quantifying the degree of proppant crushing and embedment within fractures. The utilisation of frac-sand proppants instead of ceramic proppants in shallow soft sedimentary-based siltstone formations reduces proppant embedment up to 88%. However, whatever the depth of the fracture, the injection of ceramic proppants into granite-based geothermal formations is preferred to that of frac-sand proppants due to their lower proppant embedment and greater crush resistance. DEM analysis detected rock-spalling during the proppant embedment process, which ultimately led to the initiation of tensile-dominant secondary fractures in rocks. Fracture initiation, propagation, and coalescence during proppant crushing are analysed using calibrated DEM proppant-rock assemblies. Importantly, this study reveals that the saturation of formation rocks with fracturing/reservoir fluids may cause a significant increase in proppant embedment. Furthermore, proppant crushing, embedment, and re-arrangement mechanisms in proppant packs with different proppant distributions are analysed in this comprehensive numerical study.
Grain-scale analysis of proppant crushing and embedment using calibrated discrete element models
https://orcid.org/http://orcid.org/0000-0003-0094-7141
Proppant crushing and embedment in hydraulically-induced fractures is a major drawback to the recovery of unconventional oil/gas and geothermal energy production. This study provides a grain-scale analysis of the fracture evolution mechanisms of proppant crushing, rock fracture damage during proppant embedment, the influence of realistic reservoir/fracture fluid on proppant embedment, and the behaviour of proppant packs subjected to in-situ stresses using a discrete element modelling (DEM) approach. The results of this study reveal that the selection of an appropriate proppant type based on the nature of the reservoir formation plays a vital part in quantifying the degree of proppant crushing and embedment within fractures. The utilisation of frac-sand proppants instead of ceramic proppants in shallow soft sedimentary-based siltstone formations reduces proppant embedment up to 88%. However, whatever the depth of the fracture, the injection of ceramic proppants into granite-based geothermal formations is preferred to that of frac-sand proppants due to their lower proppant embedment and greater crush resistance. DEM analysis detected rock-spalling during the proppant embedment process, which ultimately led to the initiation of tensile-dominant secondary fractures in rocks. Fracture initiation, propagation, and coalescence during proppant crushing are analysed using calibrated DEM proppant-rock assemblies. Importantly, this study reveals that the saturation of formation rocks with fracturing/reservoir fluids may cause a significant increase in proppant embedment. Furthermore, proppant crushing, embedment, and re-arrangement mechanisms in proppant packs with different proppant distributions are analysed in this comprehensive numerical study.
Grain-scale analysis of proppant crushing and embedment using calibrated discrete element models
https://orcid.org/http://orcid.org/0000-0003-0094-7141
Proppant crushing and embedment in hydraulically-induced fractures is a major drawback to the recovery of unconventional oil/gas and geothermal energy production. This study provides a grain-scale analysis of the fracture evolution mechanisms of proppant crushing, rock fracture damage during proppant embedment, the influence of realistic reservoir/fracture fluid on proppant embedment, and the behaviour of proppant packs subjected to in-situ stresses using a discrete element modelling (DEM) approach. The results of this study reveal that the selection of an appropriate proppant type based on the nature of the reservoir formation plays a vital part in quantifying the degree of proppant crushing and embedment within fractures. The utilisation of frac-sand proppants instead of ceramic proppants in shallow soft sedimentary-based siltstone formations reduces proppant embedment up to 88%. However, whatever the depth of the fracture, the injection of ceramic proppants into granite-based geothermal formations is preferred to that of frac-sand proppants due to their lower proppant embedment and greater crush resistance. DEM analysis detected rock-spalling during the proppant embedment process, which ultimately led to the initiation of tensile-dominant secondary fractures in rocks. Fracture initiation, propagation, and coalescence during proppant crushing are analysed using calibrated DEM proppant-rock assemblies. Importantly, this study reveals that the saturation of formation rocks with fracturing/reservoir fluids may cause a significant increase in proppant embedment. Furthermore, proppant crushing, embedment, and re-arrangement mechanisms in proppant packs with different proppant distributions are analysed in this comprehensive numerical study.
Grain-scale analysis of proppant crushing and embedment using calibrated discrete element models
Acta Geotech.
Bandara, K. M. A. S. (author) / Ranjith, P. G. (author) / Zheng, W. (author) / Tannant, D. D. (author) / De Silva, V. R. S. (author) / Rathnaweera, T. D. (author)
Acta Geotechnica ; 17 ; 4837-4864
2022-11-01
28 pages
Article (Journal)
Electronic Resource
English
Discrete element modelling , Fracture evolution , Proppant , Proppant crushing , Proppant embedment Engineering , Geoengineering, Foundations, Hydraulics , Solid Mechanics , Geotechnical Engineering & Applied Earth Sciences , Soil Science & Conservation , Soft and Granular Matter, Complex Fluids and Microfluidics
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