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Optimal Design Techniques of Composite Payload Adapter for a Typical Launch Vehicle
Composite materials made with the objective of getting a more desirable combination of properties are extensively used in weight-sensitive structures due to its very high strength to weight ratio and relatively high stiffness to weight ratio. A payload adapter forms an interface between the payload or the satellite and the launch vehicle core. The importance of weight savings in the payload adapter is that any reduction in its mass can help in a corresponding increase in the satellite mass since the sensitivity is 1:1. This is due to the positioning of the payload adapter near the satellite. This paper deals with the optimal design of a lightweight Composite Payload Adapter in three different configurations with a maximum mass advantage which at the same time should be able to withstand the loads acting on them during the flight. The design options studied were: monocoque, stringer-stiffened, and sandwich-structured construction. In monocoque construction, a metallic skinned structure made out of aluminium and also layered composite skinned structure made out of M55J/M18 prepreg laminates are considered for the study. The sandwich constructions are studied with metallic face sheets and layered composite face sheets in combination with a hexagonal aluminium honeycomb core. The study of stringer-stiffened construction was conducted by comparing the structure having the stringers and the shell made of aluminium with that made of M55J/M18 laminates. The optimum design out of these cases studied was arrived at. Static, buckling and free vibration analyses of all the cases were carried out using the general-purpose finite element software MSC. NASTRAN.
Optimal Design Techniques of Composite Payload Adapter for a Typical Launch Vehicle
Composite materials made with the objective of getting a more desirable combination of properties are extensively used in weight-sensitive structures due to its very high strength to weight ratio and relatively high stiffness to weight ratio. A payload adapter forms an interface between the payload or the satellite and the launch vehicle core. The importance of weight savings in the payload adapter is that any reduction in its mass can help in a corresponding increase in the satellite mass since the sensitivity is 1:1. This is due to the positioning of the payload adapter near the satellite. This paper deals with the optimal design of a lightweight Composite Payload Adapter in three different configurations with a maximum mass advantage which at the same time should be able to withstand the loads acting on them during the flight. The design options studied were: monocoque, stringer-stiffened, and sandwich-structured construction. In monocoque construction, a metallic skinned structure made out of aluminium and also layered composite skinned structure made out of M55J/M18 prepreg laminates are considered for the study. The sandwich constructions are studied with metallic face sheets and layered composite face sheets in combination with a hexagonal aluminium honeycomb core. The study of stringer-stiffened construction was conducted by comparing the structure having the stringers and the shell made of aluminium with that made of M55J/M18 laminates. The optimum design out of these cases studied was arrived at. Static, buckling and free vibration analyses of all the cases were carried out using the general-purpose finite element software MSC. NASTRAN.
Optimal Design Techniques of Composite Payload Adapter for a Typical Launch Vehicle
Lecture Notes in Civil Engineering
Singh, Rao Martand (editor) / Sudheer, K. P. (editor) / Kurian, Babu (editor) / Pavithra, V. (author) / Ramtekkar, Gangadhar (author)
2020-09-22
28 pages
Article/Chapter (Book)
Electronic Resource
English
Composite , Laminate , Monocoque , Stringer-stiffened , Sandwich , Payload adapter Engineering , Building Construction and Design , Building Materials , Geoengineering, Foundations, Hydraulics , Transportation Technology and Traffic Engineering , Geotechnical Engineering & Applied Earth Sciences , Remote Sensing/Photogrammetry
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