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High-strength wear-resistant castable for air bellow branch pipe of iron-making sintering machine
The invention provides a high-strength wear-resistant castable for an air bellow branch pipe of an iron-making sintering machine. The high-strength wear-resistant castable is prepared from the following raw materials in parts by weight: 8-12 parts of brown aluminum oxide with the particle size of 5-8mm; 20-30 parts of brown fused alumina with a particle size of 3-5 mm; 15-25 parts of brown aluminum oxide with the particle size of 1-3mm; 8-12 parts of brown fused alumina with a particle size of 0-1 mm; 6-8 parts of dense corundum with the mesh number not smaller than 200 meshes is sieved; 6-8 parts of silica fume with the mesh number not smaller than 325 meshes is sieved; the concrete is prepared from the following components in parts by weight: 16 to 20 parts of pure calcium aluminate cement, 2 to 4 parts of heat-resistant steel fiber, 0.04 to 0.06 part of polycarboxylic acid high-efficiency water reducing agent, 0.04 to 0.06 part of citric acid and 0.4 to 0.6 part of sodium tripolyphosphate. By adopting the castable provided by the invention, the air bellow steel structure is taken as a mold and is directly cast into a prefabricated part, the air bellow branch pipe can be quickly mounted and replaced, the problem that the air bellow of the sintering machine deforms when being scoured by high-temperature airflow is solved, and the prefabricated part provided by the invention has the characteristics of excellent fire resistance, acid resistance, corrosion resistance and the like, so that the service life of the air bellow is prolonged. The service life of the bellows can be prolonged by more than one time, and the air leakage rate is obviously reduced.
本申请提供的炼铁烧结机风箱支管用高强耐磨浇注料,它由如下重量份的原料制备而成:粒度为5~8mm的棕刚玉8~12份;粒度为3~5mm的棕刚玉20~30份;粒度为1~3mm的棕刚玉15~25份;粒度为0~1mm的棕刚玉8~12份;过筛目数不小于200目的致密刚玉6~8份;过筛目数不小于325目的微硅粉6~8份;纯铝酸钙水泥16~20份、耐热钢纤维2~4份、聚羧酸高效减水剂0.04~0.06份、柠檬酸0.04~0.06份、三聚磷酸钠0.4~0.6份。采用本申请提供的浇注料,以风箱钢结构为模具直接浇注为预制件,可对风箱支管进行快速安装及更换,不但解决了烧结机风箱受高温气流冲刷风箱变形问题,且由于本申请提供的预制件具有优异的耐火、耐酸、抗腐蚀等特性,可使风箱使用寿命提高1倍以上,显著降低了漏风率。
High-strength wear-resistant castable for air bellow branch pipe of iron-making sintering machine
The invention provides a high-strength wear-resistant castable for an air bellow branch pipe of an iron-making sintering machine. The high-strength wear-resistant castable is prepared from the following raw materials in parts by weight: 8-12 parts of brown aluminum oxide with the particle size of 5-8mm; 20-30 parts of brown fused alumina with a particle size of 3-5 mm; 15-25 parts of brown aluminum oxide with the particle size of 1-3mm; 8-12 parts of brown fused alumina with a particle size of 0-1 mm; 6-8 parts of dense corundum with the mesh number not smaller than 200 meshes is sieved; 6-8 parts of silica fume with the mesh number not smaller than 325 meshes is sieved; the concrete is prepared from the following components in parts by weight: 16 to 20 parts of pure calcium aluminate cement, 2 to 4 parts of heat-resistant steel fiber, 0.04 to 0.06 part of polycarboxylic acid high-efficiency water reducing agent, 0.04 to 0.06 part of citric acid and 0.4 to 0.6 part of sodium tripolyphosphate. By adopting the castable provided by the invention, the air bellow steel structure is taken as a mold and is directly cast into a prefabricated part, the air bellow branch pipe can be quickly mounted and replaced, the problem that the air bellow of the sintering machine deforms when being scoured by high-temperature airflow is solved, and the prefabricated part provided by the invention has the characteristics of excellent fire resistance, acid resistance, corrosion resistance and the like, so that the service life of the air bellow is prolonged. The service life of the bellows can be prolonged by more than one time, and the air leakage rate is obviously reduced.
本申请提供的炼铁烧结机风箱支管用高强耐磨浇注料,它由如下重量份的原料制备而成:粒度为5~8mm的棕刚玉8~12份;粒度为3~5mm的棕刚玉20~30份;粒度为1~3mm的棕刚玉15~25份;粒度为0~1mm的棕刚玉8~12份;过筛目数不小于200目的致密刚玉6~8份;过筛目数不小于325目的微硅粉6~8份;纯铝酸钙水泥16~20份、耐热钢纤维2~4份、聚羧酸高效减水剂0.04~0.06份、柠檬酸0.04~0.06份、三聚磷酸钠0.4~0.6份。采用本申请提供的浇注料,以风箱钢结构为模具直接浇注为预制件,可对风箱支管进行快速安装及更换,不但解决了烧结机风箱受高温气流冲刷风箱变形问题,且由于本申请提供的预制件具有优异的耐火、耐酸、抗腐蚀等特性,可使风箱使用寿命提高1倍以上,显著降低了漏风率。
High-strength wear-resistant castable for air bellow branch pipe of iron-making sintering machine
一种炼铁烧结机风箱支管用高强耐磨浇注料
KANG XIAOXU (Autor:in) / KANG SHAOTAO (Autor:in) / KANG XIAOYANG (Autor:in)
27.05.2022
Patent
Elektronische Ressource
Chinesisch
IPC:
C04B
Kalk
,
LIME
/
C22B
PRODUCTION OR REFINING OF METALS
,
Gewinnen oder Feinen von Metallen
/
F27D
Einzelheiten oder Zubehör für Industrieöfen, Schachtöfen, Brennöfen oder Retorten, soweit sie nicht auf eine Ofenart eingeschränkt sind
,
DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
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