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Online replacement method for key parts of fixed type combined frog
The invention relates to an online replacement method for key parts of a fixed combined frog, which comprises the following steps of: checking on site to determine basic parameters of the frog to be replaced; replacing parts for manufacturing, namely processing corresponding parts according to the determined basic parameters; accessories are prepared, specifically, accessories needed for part replacement are prepared, numbered and marked; fasteners are pre-tightened, specifically, the toe end guide rail fasteners and the heel end line steel rail fasteners are pre-tightened so as to increase resistance; marking: numbering and marking each high-strength bolt on the rail waist from the toe end to the heel end; the anti-loosening device is disassembled, namely, the anti-loosening mechanism of the frog to be replaced is disassembled; replacing the point rail; replacing the insert; mounting an anti-loosening device, namely mounting an anti-loosening sheet and a cotter pin of the high-strength bolt; and checking the tools to finish the operation. The device is reasonable in conception, can solve the problem that in the prior art, after key parts are damaged, the parts cannot be replaced independently, and the frog needs to be replaced in a whole set, and can meet the requirement for online replacement of fixed type combined frog parts of different structures.
本发明涉及一种固定型组合辙叉关键零部件在线更换方法,其包括:现场查看,以确定待更换辙叉基本参数;更换零件制作,即根据确定的基本参数加工相应的零件;配件准备,即准备更换零件所需的配件并编号标记;扣件预紧,对趾端导轨、跟端线路钢轨扣件进行预紧,以增加阻力;标记,由趾端向跟端在轨腰对每个高强螺栓编号标记;拆卸防松装置,即对待更换辙叉的防松机构进行拆除;心轨更换;镶块更换;安装防松装置,即安装高强螺栓的防松片和开口销;清点工机具,完成作业。本发明构思合理,能解决现有技术中关键零件出现伤损后不能单独进行零件更换,需整组更换辙叉的问题,可适用于不同结构固定型组合辙叉零件在线更换需求。
Online replacement method for key parts of fixed type combined frog
The invention relates to an online replacement method for key parts of a fixed combined frog, which comprises the following steps of: checking on site to determine basic parameters of the frog to be replaced; replacing parts for manufacturing, namely processing corresponding parts according to the determined basic parameters; accessories are prepared, specifically, accessories needed for part replacement are prepared, numbered and marked; fasteners are pre-tightened, specifically, the toe end guide rail fasteners and the heel end line steel rail fasteners are pre-tightened so as to increase resistance; marking: numbering and marking each high-strength bolt on the rail waist from the toe end to the heel end; the anti-loosening device is disassembled, namely, the anti-loosening mechanism of the frog to be replaced is disassembled; replacing the point rail; replacing the insert; mounting an anti-loosening device, namely mounting an anti-loosening sheet and a cotter pin of the high-strength bolt; and checking the tools to finish the operation. The device is reasonable in conception, can solve the problem that in the prior art, after key parts are damaged, the parts cannot be replaced independently, and the frog needs to be replaced in a whole set, and can meet the requirement for online replacement of fixed type combined frog parts of different structures.
本发明涉及一种固定型组合辙叉关键零部件在线更换方法,其包括:现场查看,以确定待更换辙叉基本参数;更换零件制作,即根据确定的基本参数加工相应的零件;配件准备,即准备更换零件所需的配件并编号标记;扣件预紧,对趾端导轨、跟端线路钢轨扣件进行预紧,以增加阻力;标记,由趾端向跟端在轨腰对每个高强螺栓编号标记;拆卸防松装置,即对待更换辙叉的防松机构进行拆除;心轨更换;镶块更换;安装防松装置,即安装高强螺栓的防松片和开口销;清点工机具,完成作业。本发明构思合理,能解决现有技术中关键零件出现伤损后不能单独进行零件更换,需整组更换辙叉的问题,可适用于不同结构固定型组合辙叉零件在线更换需求。
Online replacement method for key parts of fixed type combined frog
一种固定型组合辙叉关键零部件在线更换方法
YAN ANNING (author) / ZHENG HUIFENG (author) / ZHANG LI (author) / WANG LEI (author) / LI LONGCHAO (author)
2023-06-23
Patent
Electronic Resource
Chinese
IPC:
E01B
PERMANENT WAY
,
Gleisoberbau
Combined frog and manganese frog core online replacement method thereof
European Patent Office | 2023
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