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Ceramic matrix composite integrally-formed blade and preparation method thereof
The invention discloses a ceramic matrix composite integrally-formed blade and a preparation method thereof, and relates to the technical field of aero-engine preparation. The method comprises the following steps that fiber cloth is laid on the outer surface of a blade body mold, meanwhile, the fiber cloth is reserved at the two ends, and then the fiber cloth penetrates through the reserved fiber cloth and is laid; spreading the reserved fiber cloth on the outermost layer in a divergent manner, and circularly stacking; the fiber cloth forms an L-shaped laying layer along the mold, and the remaining reserved fiber cloth is flatly laid along the L-shaped laying layer; then, fiber cloth penetrates through the reserved fiber cloth and then is laid, and a U-shaped laying layer is formed; the stacking is cyclically carried out; suturing and fixing to obtain a blade preform; and carrying out subsequent treatment to obtain the ceramic matrix composite integrally formed blade. The integrally-formed laying layer structure is adopted, the complete fibers penetrate through the blade body, the blade crown and the edge plate and are sewn into a whole, so that the blade component can be integrally formed, the connection reliability problem between split parts is solved, and the overall reliability of the blade is improved.
本发明公开了一种陶瓷基复合材料整体成型叶片及其制备方法,涉及航空发动机制备技术领域。该方法包括以下步骤:将纤维布铺层在叶身模具的外表面,同时在两端预留纤维布,然后将纤维布穿过预留纤维布,并铺层;再将最外层的预留纤维布发散状平铺,循环层叠;将纤维布沿模具形成L型铺层,将剩余的预留纤维布沿L型铺层平铺;然后将纤维布穿过预留纤维布后铺层,形成U型铺层;以此循环层叠;进行缝合固定,得到叶片预制体;进行后续处理得到陶瓷基复合材料整体成型叶片。本发明采用整体成型铺层结构,设有完整纤维贯穿叶身、叶冠、缘板,并通过缝制形成一体,使得叶片构件可整体成型,解决了分体零件间的连接可靠性问题,提高了叶片整体可靠性。
Ceramic matrix composite integrally-formed blade and preparation method thereof
The invention discloses a ceramic matrix composite integrally-formed blade and a preparation method thereof, and relates to the technical field of aero-engine preparation. The method comprises the following steps that fiber cloth is laid on the outer surface of a blade body mold, meanwhile, the fiber cloth is reserved at the two ends, and then the fiber cloth penetrates through the reserved fiber cloth and is laid; spreading the reserved fiber cloth on the outermost layer in a divergent manner, and circularly stacking; the fiber cloth forms an L-shaped laying layer along the mold, and the remaining reserved fiber cloth is flatly laid along the L-shaped laying layer; then, fiber cloth penetrates through the reserved fiber cloth and then is laid, and a U-shaped laying layer is formed; the stacking is cyclically carried out; suturing and fixing to obtain a blade preform; and carrying out subsequent treatment to obtain the ceramic matrix composite integrally formed blade. The integrally-formed laying layer structure is adopted, the complete fibers penetrate through the blade body, the blade crown and the edge plate and are sewn into a whole, so that the blade component can be integrally formed, the connection reliability problem between split parts is solved, and the overall reliability of the blade is improved.
本发明公开了一种陶瓷基复合材料整体成型叶片及其制备方法,涉及航空发动机制备技术领域。该方法包括以下步骤:将纤维布铺层在叶身模具的外表面,同时在两端预留纤维布,然后将纤维布穿过预留纤维布,并铺层;再将最外层的预留纤维布发散状平铺,循环层叠;将纤维布沿模具形成L型铺层,将剩余的预留纤维布沿L型铺层平铺;然后将纤维布穿过预留纤维布后铺层,形成U型铺层;以此循环层叠;进行缝合固定,得到叶片预制体;进行后续处理得到陶瓷基复合材料整体成型叶片。本发明采用整体成型铺层结构,设有完整纤维贯穿叶身、叶冠、缘板,并通过缝制形成一体,使得叶片构件可整体成型,解决了分体零件间的连接可靠性问题,提高了叶片整体可靠性。
Ceramic matrix composite integrally-formed blade and preparation method thereof
一种陶瓷基复合材料整体成型叶片及其制备方法
HE JIANGYI (author) / GUO WANSEN (author) / TU JIANYONG (author) / KANG ZHIJIE (author) / XU JIANFENG (author) / WANG XIN (author)
2024-12-06
Patent
Electronic Resource
Chinese
IPC:
C04B
Kalk
,
LIME
/
B28B
Formgeben von Ton oder anderen keramischen Stoffzusammensetzungen, Schlacke oder von Mischungen, die zementartiges Material enthalten, z.B. Putzmörtel
,
SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS, SLAG OR MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
/
F01D
Strömungsmaschinen [Kraft- und Arbeitsmaschinen oder Kraftmaschinen], z.B. Dampfturbinen
,
NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
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